Chocolate Sandwich Biscuits

Serves 1
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Directions

  1. 1Whip up the butter.
  2. 2Add two kinds of cocoa.
  3. 3Add a pre-mix of salt and other ingredients.
  4. 4Add a specially formulated canola oil mixture and blend everything together with huge beaters.
  5. 5Add water.
  6. 6Add dry ice to chill the batter.
  7. 7Add flour to thicken the batter into a dough.
  8. 8Add a pre-mix of leavening ingredients.
  9. 9Mix one final time until the chocolate dough is ready.
  10. 10Shovel the dough onto a grate and press it into a molding machine.
  11. 11The molding machine forms the dough into biscuit shapes, pressing intricate designs and the brand name onto them.
  12. 12Move the freshly molded biscuits from the silicon conveyor to a steel conveyor.
  13. 13Bake the biscuits in a gas oven for several minutes for even baking.
  14. 14Cool the biscuits with fans to the desired crispiness.
  15. 15Move the biscuits to another conveyor that feeds into a series of shoots.
  16. 16The biscuits travel over ramps designed to make them fall into a certain position, with one row landing plain side up and the next with the pattern side up.
  17. 17A cylindrical pump deposits vanilla filling onto the plain side of the biscuits.
  18. 18A machine removes the top biscuits onto the bottom ones.
  19. 19Mechanical fingers separate the biscuits into bunches of eleven.
  20. 20Grippers move each bunch forward and release the cookies neatly into plastic trays.
  21. 21Move the trays with biscuits to the wrapping station.

Ingredients

  • butter
  • cocoa
  • salt and other ingredients
  • canola oil mixture
  • water
  • dry ice
  • flour
  • leavening ingredients
  • vanilla filling

Equipment

huge beatersgratemolding machinesilicon conveyorsteel conveyorgas ovenfansconveyorshootsrampscylindrical pumpmechanical fingersgrippers

Tips

  • The combination of two kinds of cocoa gives the desired taste and colour.
  • Adding dry ice chills the batter, which is important when adding flour to make the dough less crumbly.

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